Automated Simulations in Polymer Processing: From Extrusion to Blow Molding

Autor:

Jenny Kollak

Date:

Oct 23, 2025

Discover how automated FVM and FEM simulations revolutionize extrusion, injection molding, and blow molding for faster, more efficient polymer processing.

Discover how automated FVM and FEM simulations revolutionize extrusion, injection molding, and blow molding for faster, more efficient polymer processing.

Discover how automated FVM and FEM simulations revolutionize extrusion, injection molding, and blow molding for faster, more efficient polymer processing.

In this webinar, we present the widest spectrum of automated simulations for polymer processing, showcasing how modern FVM- and FEM-based workflows can optimize industrial processes across extrusion, injection molding, and extrusion blow molding. 

IANUS Simulation will demonstrate its integrated and cloud-ready workflows for extrusion (single-/twin-screw and profile die design) and injection molding (hot runner, filling, packing, cooling, and warpage). These automated workflows drastically reduce setup effort, accelerate simulation throughput, and support scalable process optimization without heavy local hardware demands. 

Our guest speaker, Prof. Miguel Nóbrega (Institute for Polymers and Composites, University of Minho), will provide insights into extrusion blow molding, with a special focus on the mold clamping and inflation phases. These critical stages strongly influence part geometry, thickness distribution, and structural performance - and simulation enables engineers to predict and optimize them reliably. 

Participants will gain deep insights into the underlying numerics, technical details and automation of end-to-end workflows, validation strategies, and practical deployment in industrial environments. Whether your focus is polymer process design, product quality, or reducing development cycles, this session is tailored to give you actionable methods and examples. 


The learning objectives:

  1. Understand the technical challenges and solutions of automation in polymer processing simulations.

  2. Learn how to simulate extrusion with minimal setup. 

  3. Gain insights into injection molding workflows for filling, packing, cooling, and warpage. 

  4. Discover advanced approaches for extrusion blow molding simulation

  5. Explore how cloud technology enables scalable execution and collaboration. 


Who is this webinar suitable for?

  • Industrial companies aiming to accelerate time-to-market while reducing costs 

  • Process and development engineers in extrusion, molding, and polymer industries 

  • Simulation experts and CFD/CAE professionals focusing on plastics processing 

  • R&D specialists in polymer product development and tooling 

  • Academic researchers working on polymer process modeling and validation

An Overview of the Webinar Topics

Introduction: Motivation for automated simulation in polymer processing

Extrusion: screw design, die optimization, cooling

Injection molding: filling, packing, cooling, warpage analysis

Extrusion blow molding: part geometry, thickness distribution, and structural performance

Real-world validation: examples from industry and research

Jenny Kollak

Jenny Kollak

Event Manager

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Contact us to learn how IANUS can assist you in enhancing efficiency and promoting sustainable processes.

Consult with our experts

Contact us to learn how IANUS can assist you in enhancing efficiency and promoting sustainable processes.

Consult with our experts

Contact us to learn how IANUS can assist you in enhancing efficiency and promoting sustainable processes.

Consult with our experts

Contact us to learn how IANUS can assist you in enhancing efficiency and promoting sustainable processes.

"We save a significant amount of laboratory work, which is tedious, time-consuming, and requires a lot of personnel. It is so user-friendly that even non-engineers can operate the StrömungsRaum®."

"The introduction of automation into our simulation processes through the expertise of IANUS has brought significant advantages for both us and our clients."

"Through the partner package, we can quickly execute spontaneous simulations of coil distributors. We just have to send the tool geometry and the process point; the rest is handled by IANUS itself. This saves us valuable resources."

Jesus Puente

Engineering Manager BBM

"We save a significant amount of laboratory work, which is tedious, time-consuming, and requires a lot of personnel. It is so user-friendly that even non-engineers can operate the StrömungsRaum®."

"The introduction of automation into our simulation processes through the expertise of IANUS has brought significant advantages for both us and our clients."

"Through the partner package, we can quickly execute spontaneous simulations of coil distributors. We just have to send the tool geometry and the process point; the rest is handled by IANUS itself. This saves us valuable resources."

Jesus Puente

Engineering Manager BBM

"We save a significant amount of laboratory work, which is tedious, time-consuming, and requires a lot of personnel. It is so user-friendly that even non-engineers can operate the StrömungsRaum®."

"The introduction of automation into our simulation processes through the expertise of IANUS has brought significant advantages for both us and our clients."

"Through the partner package, we can quickly execute spontaneous simulations of coil distributors. We just have to send the tool geometry and the process point; the rest is handled by IANUS itself. This saves us valuable resources."

Jesus Puente

Engineering Manager BBM

"We save a significant amount of laboratory work, which is tedious, time-consuming, and requires a lot of personnel. It is so user-friendly that even non-engineers can operate the StrömungsRaum®."

"The introduction of automation into our simulation processes through the expertise of IANUS has brought significant advantages for both us and our clients."

"Through the partner package, we can quickly execute spontaneous simulations of coil distributors. We just have to send the tool geometry and the process point; the rest is handled by IANUS itself. This saves us valuable resources."

Jesus Puente

Engineering Manager BBM

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Wir machen’s einfach.

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