The combination of Computational Fluid Dynamics (CFD) and digital twins is transforming the way companies can optimize and enhance real-world processes. Digital twins are virtual replicas of physical systems that can collect data in real-time, analyze it, and integrate with physical simulations. This innovative technology is now being used across various industries, from the automotive and aerospace sector to energy and environmental engineering. IANUS Simulation GmbH offers comprehensive solutions for the integration of CFD and digital twins, helping companies to better understand and make their processes more efficient.

"Thanks to IANUS's innovative automation solutions, we have made significant advances in the thermal design of our hot runner systems. The automation of thermal validation has led to a significant improvement in the quality of our products. Our collaboration with IANUS has fundamentally changed our approach – we work more modernly and progressively than ever before. The effort for thermal optimization of our hot runner manifolds has been reduced to a few clicks."

- Stefan Eimeke | Managing Director, EWIKON Hot Runner Systems GmbH

A key advantage of digital twins with CFD is the continuous process monitoring. Instead of conducting only periodic simulations, companies can use digital twins and CFD forecasts to monitor their systems in real-time and continuously update simulations. At IANUS, we help companies develop virtual replicas of their systems that process current data and thus provide reliable forecasts and optimizations. These real-time simulations enable early responses to system changes and help prevent issues proactively.

Virtually Test Scenarios and Stress Conditions

Moreover, digital twins provide the opportunity for detailed analysis and prediction of scenarios. Companies can simulate various operational scenarios and stress conditions without the need for physical tests. By linking a digital twin with CFD analyses, companies can accurately simulate changes in flow behavior, pressure, or temperature and identify potential weak points. IANUS Simulation GmbH supports companies in utilizing these scenario analyses to make better-informed decisions and enhance the safety of their operational processes.

Another decisive potential of the CFD and digital twin combination is the predictive maintenance. Digital twins can continuously collect data from physical plants and machinery and integrate it into CFD simulations. This connection allows for early detection of deviations or anomalies so that maintenance measures can be taken timely and strategically. IANUS offers customized digital twins that enable predictive maintenance, maximize operational times, and minimize unplanned downtimes.

Enhancing Sustainability and Efficiency in Real-Time

Digital twins also enable efficient and sustainable optimization of processes. Through continuous monitoring and analysis, companies can make real-time adjustments that reduce energy consumption, optimize material usage, and thereby reduce overall costs. At IANUS, we assist companies in implementing digital twins that help them achieve their sustainability goals and significantly improve the efficiency of their processes in the long term.

Finally, the combination of digital twins and CFD also offers a platform for innovation and development. Companies can test and optimize new products and processes in the virtual environment before constructing physical prototypes. This reduces development times and saves costs. With solutions from IANUS Simulation GmbH, companies can accelerate their innovation process and test their ideas without risk.

Let Us Digitally Map Your Processes!

The combination of CFD and digital twins offers companies entirely new possibilities for process optimization. IANUS Simulation GmbH offers tailor-made digital twins specifically customized to your requirements. If you want to find out how virtual replicas can improve your processes and increase your operational efficiency, schedule a non-binding consultation now. Our expert team is ready to develop the best solutions with you and advance your digital transformation.